Long Life Multi Station Nut Header Die for High Volume Fastener Lines

Product Description

Product Description

PRECISION-ENGINEERED NUT DIES

Our precision-engineered nut dies are meticulously crafted to deliver unparalleled performance and longevity in the production of high-quality nuts. 

Designed for optimal nut manufacturing and fastener production, these dies feature advanced materials and cutting-edge manufacturing processes, ensuring exceptional durability and consistent results. 

Key benefits include enhanced tool life, reduced downtime, and the production of nuts with superior dimensional accuracy and finish. 

Ideal for various industrial applications, our nut dies are engineered to meet the stringent demands of modern production lines, helping you achieve efficient and reliable fastener tooling and die manufacturing.

Specification

NUT DIE
Product Name	Nut Fastener Die
Keywords	Nut Die
Material	Powder Metallurgy High-Speed Steel, Tungsten Carbide
Coating	TiAlN, TiSiN, Diamond-like Carbon (DLC)
Thread Type	Metric (ISO 898), UNC/UNF (ANSI/ASME B18.2.2), BSW/BSF, NPT
Size Range	M3 - M36, #4 - 1½"
Die Style	Flat Thread Rolling Die, Cylindrical Rolling Die, Tangential Die
Thread Direction	Right-Hand, Left-Hand
Pitch	Standard Coarse, Fine, Extra Fine
Accuracy Class	4H-6H (Metric), 2B-3B (Unified)
Profile Tolerance	±0.002mm (Thread Angle/Pitch Diameter)
Surface Finish	Ground & Polished (Ra ≤ 0.2μm)
Heat Treatment	Vacuum Hardened & Triple Tempered
Application	Cold Forming/Rolling of Hex Nuts, Flange Nuts, Lock Nuts

Functional Advantages

EXTENDED TOOL LIFE

Utilizes advanced, wear-resistant materials and surface treatments to significantly prolong the lifespan of the die, reducing replacement frequency and maintenance costs.

SUPERIOR DIMENSIONAL ACCURACY

Engineered with precise tolerances to ensure every nut produced meets exact specifications, critical for high-performance applications.

OPTIMIZED MATERIAL FLOW

Features a specialized design that facilitates smooth material forming, minimizing defects, and improving overall production efficiency.

ENHANCED SURFACE FINISH

Produces nuts with a consistently high-quality surface finish, contributing to improved aesthetics and functional performance.

REDUCED DOWNTIME

The robust construction and reliable performance of our nut dies lead to fewer interruptions in the manufacturing process, maximizing uptime.

Core Applications

AUTOMOTIVE FASTENER PRODUCTION
Essential for manufacturing nuts used in various automotive components, requiring high strength and precision.
 
AEROSPACE INDUSTRY
Critical for producing fasteners that meet the rigorous safety and performance standards of aircraft and spacecraft.
 
CONSTRUCTION AND INFRASTRUCTURE
Used in the creation of durable nuts for structural applications, ensuring stability and long-term integrity.
 
HEAVY MACHINERY MANUFACTURING
Integral for producing robust fasteners capable of withstanding extreme conditions in heavy equipment.
 
GENERAL INDUSTRIAL FASTENING
Versatile enough for a wide range of industrial applications where reliable and high-quality nut components are required.

FAQ

Q1: Are you a manufacturer or a trade company?
A: We are a professional manufacturer of fastener mould with over 10 years of experience in this industry.
 
Q2: What is a cold forging die, and how does it function in the manufacturing process?
A: A cold forging die is a specialized tool used to shape metal at room temperature through high-pressure deformation. It functions by applying force to a metal blank, causing it to flow into the desired shape without heating the metal.
 
Q3: What materials are typically used to manufacture cold forging dies, and why?
A: Cold forging dies are typically made from high-grade tool steels like H13 or SKD61, or carbide. These materials are chosen for their exceptional hardness, wear resistance, and toughness, which allow them to withstand the intense pressures involved in cold forging.
 
Q4: What are the main advantages of using cold forging dies in production?
A: The main advantages include high-strength components, cost-effective mass production, superior surface finish, and reduced energy consumption compared to hot forging, making it environmentally friendly.

Q5: What advantage do you have?
A: We mainly have three capabilities:
1. Professional mould simulation development and design capability.
2. High-precision and high-stability mould manufacturing capability.
3. Optimization capability for continuous improvement of mould life.
 
Q6: Is it acceptable to visit your factory?
A: Welcome to our factory for a visit. Our factory is located in Taicang, Shouzhou City, Jiangsu Province, China. The traffic is very convenient.
Thank you very much!